Showing posts with label Grout Curtain. Show all posts
Showing posts with label Grout Curtain. Show all posts

Friday, May 26, 2017

Blankets and Curtains for Calaveras Dam?


Here at the Calaveras Dam Replacement Project we are building what is called an earth and rock-fill dam. The replacement Calaveras Dam, like all so-called embankment dams, is made of mostly compacted earth (see a cross section of the future dam below). An important aspect of this type of dam is the management of water. All earthen dams leak, the important thing is to control where the water flows to protect the integrity of your dam.  In the case of the Calaveras Dam Replacement project, we accomplish this with blankets and curtains. 



No fooling! Here’s how it works.  For years, the crews onsite have been constructing an entire dam that extends more than 100 feet below the base of the future dam.  We call this a grout curtain. Grout for those of you not in the construction industry is a special mix of cement that can be injected or literally blown onto a surface to seal it.  


Grout Curtains

As you can see in the photo from 2015, crews drilled countless small diameter holes into the bedrock a hundred feet down below the future dam and injected the holes with pressurized grout. The grout effectively seals up cracks and fractures within the rock underneath the new dam.  We did this for years. Why is this grout curtain so important? It prevents water from seeping underneath the new dam and undermining it.  In essence we drilled an entire new dam underneath the future dam. 


Drainage Blanket

If you thought grout curtains alone were enough to protect the future Calaveras Dam, guess again! We need blankets, too. More specifically a drainage blanket. The drainage blanket prevents water from exiting to, and damaging, the down-stream face of the dam (the face of the dam away from the reservoir).  At the end of the drainage blanket we are constructing a ‘mini dam’ made out of the same clay material as the core to capture any water in the drainage blanket. You can see the drainage blanket being constructed here.  This ‘mini dam’ is also known as the seepage barrier.  This seepage water is then collected in an inspection well to monitor the condition of the dam.

The Calaveras Dam Replacement Project, along with its blankets and curtains, is more than 80% complete.

See you around the Valley!




Wednesday, October 22, 2014

Calaveras Dam: Grouting in Numbers

What is grout? 
Most folks are likely familiar with using household grout for bathroom tiling work. Grout is a construction material commonly used to connect sections of concrete, fill voids, and seal joints. Grout is generally a mixture of water, cement, sand, and sometimes fine gravel.


How does it work for the dam?
The grouting operations are extremely important for the construction of the new replacement Calaveras Dam. Underneath the dam, we have designed a “grout curtain”. A grout curtain is a barrier that protects the foundation of a dam from water seepage and is used to strengthen the foundation of the dam. Essentially, the grout curtain fills cracks and fissures in the rock and works to control seepage and water flow. Our crews mix the grout onsite and inject the grout holes of the dam foundation. Holes are three inches in diameter and can reach up to a depth of 164 feet. Depending on the rock formation, the amount of injected grout used may differ.

Grouting Numbers Today
Over 589 holes have been grouted in the foundation. We have drilled almost 13 miles of grout holes. We have injected over 2.9 million pounds of cement grout into the foundation of the new dam.. How much grout is that? It is equivalent to approximately the same weight as 1,600 1967 model Volkswagen Beetles!


Grouting Operation taking place on the left abutment of the dam



Diagram of Grout Curtain – Calaveras Dam Replacement Project


Friday, September 7, 2012

Digging and Trenching

What is a concrete cut-off trench?
We just keep on digging out here at the Calaveras Dam Replacement Project site.  After excavating our first million cubic yards of materials in July, we have now completed our work on the first portion of the concrete cut-off trench. 

Why is it necessary?
The new Calaveras Dam will be an earth and rock fill dam, which naturally leaks water.  The concrete cut-off trench is an underground cement barrier located directly beneath the dam’s foundation. Groundwater will seep underneath the dam and the concrete cut-off trench will help slow the water flow to maintain the stability of the dam foundation.

How big is it?
Our workers excavated the trench and then filled it with approximately 300 yards of concrete.  The 30-inch wide trench is ten feet deep. When it’s finished it will be approximately 860 feet long. 

What’s next for the control of groundwater leakage?
We will continue work on the cut-off trench and install the grout curtain… and THAT we will share more with you later…



Calaveras Dam workers excavating with a trencher


View of Concrete-cut off trench work

For more project info, contact us at our 24 hour answer line at (866) 973-1476 or email mle@sfwater.org